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Case Studies
21/05/09 - Electric Process Heaters vs Shell & Tube Heat Exchangers
30/03/09 - EXHEAT Electric Heaters in Saudi Power Generation
28/08/08 - Electric Heaters in downstream applications: Olefins Refinery
18/03/08 - Electric Heaters in Fuel Gas conditioning focusing on Al-Shaheen Field
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11/01/12 - EXHEAT Expands R&D Department
09/01/12 - BioGas Conditioning - Siloxane Removal Systems
01/12/11 - Ex Services Commissioning Engineers now CompEx Trained
01/12/11 - EX Services offers Maintenance Contracts for your EXHEAT Equipment
Event Coverage
03/01/12 - EXHEAT Exhibits in Las Vegas
24/11/11 - EXHEAT Exhibits in Asia
08/12/10 - EXHEAT at OSEA - Singapore 2010
16/11/10 - EXHEAT at ADIPEC - Abu Dhabi 2010
22/01/10 - EXHEAT at ENEX Kish, Iran 2010
Electric Process Heaters vs Shell & Tube Heat Exchangers
In the process industry electric process heaters are designed, simulated and specified similar to shell & tube heat exchangers as they are used in similar applications except that the tube side is replaced by an electric heater bundle made from tubular rod elements and the heat energy is driven by electricity instead of recovered heat. In many process applications, the replacement of the tube side with electric rod element bundles brings a lot of advantages.
Head-to-Head advantages of the two heating methods are as follows.
| Electric Process Heaters | Shell and Tube heat exchangers | ||
| • | Small foot print and low weight. |
• | These normally require bigger space due to shell size and are lot more heavier |
| • | Electric heaters offer precise temperature control |
• | Temperature control is good but not as good as Electric |
| • | Due to thyristor control, Electric heaters have 100% turn down capacity |
• | Many restrictions on turndown capacity due to process linked to heat recovery elsewhere |
| • | In electric heaters, the process side energy is driven by electric power hence these are independent, without any need for process hook up |
• | Shell and Tube heaters rely on recovering heat from some other source hence they are restricted by heat recovery; process hook up is required |
| • | Virtually 100% efficient since almost all electricity is converted to heat. |
• | Efficiency is far less |
| • | Same kW electric heater can delivery high element temperature heat to achieve process temperature rise |
• | Dependent on source, if heat source is not able to deliver high temperature recovery then they are not suitable in this service |
| • | Instant cold start facility because electricity is converted to heat. |
• | Instant cold start is not possible because heat is recovered from some other application. |
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