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21/05/09 - Electric Process Heaters vs Shell & Tube Heat Exchangers
30/03/09 - EXHEAT Electric Heaters in Saudi Power Generation
28/08/08 - Electric Heaters in downstream applications: Olefins Refinery
18/03/08 - Electric Heaters in Fuel Gas conditioning focusing on Al-Shaheen Field
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18/03/10 - Agent Sales Seminar
08/03/10 - EXHEAT Achieves A.S.M.E. ‘U’ & National Board ‘NB’/‘R’ Certification
05/03/10 - EXHEAT opens office in Abu Dhabi, UAE
19/02/10 - EXHEAT Achieves UL Certification
03/02/10 - Happy Lunar New Year (新年快樂)
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22/01/10 - EXHEAT at ENEX Kish, Iran 2010
16/12/09 - PowerGen International 2009 - Las Vegas
04/11/09 - Vietnam Oil & Gas Expo 2009
02/07/09 - Asian Oil, Gas & Petrochemical Engineering Exhibition (OGA)
30/01/09 - Petrotech India 2009
Electric Process Heaters vs Shell & Tube Heat Exchangers
In the process industry electric process heaters are designed, simulated and specified similar to shell & tube heat exchangers as they are used in similar applications except that the tube side is replaced by an electric heater bundle made from tubular rod elements and the heat energy is driven by electricity instead of recovered heat. In many process applications, the replacement of the tube side with electric rod element bundles brings a lot of advantages.
Head-to-Head advantages of the two heating methods are as follows.
| Electric Process Heaters | Shell and Tube heat exchangers | ||
| • | Small foot print and low weight. |
• | These normally require bigger space due to shell size and are lot more heavier |
| • | Electric heaters offer precise temperature control |
• | Temperature control is good but not as good as Electric |
| • | Due to thyristor control, Electric heaters have 100% turn down capacity |
• | Many restrictions on turndown capacity due to process linked to heat recovery elsewhere |
| • | In electric heaters, the process side energy is driven by electric power hence these are independent, without any need for process hook up |
• | Shell and Tube heaters rely on recovering heat from some other source hence they are restricted by heat recovery; process hook up is required |
| • | Virtually 100% efficient since almost all electricity is converted to heat. |
• | Efficiency is far less |
| • | Same kW electric heater can delivery high element temperature heat to achieve process temperature rise |
• | Dependent on source, if heat source is not able to deliver high temperature recovery then they are not suitable in this service |
| • | Instant cold start facility because electricity is converted to heat. |
• | Instant cold start is not possible because heat is recovered from some other application. |
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